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Close up on aluminium cans

What is 52 times greater than the distance between the Earth and the Moon?
The number of aluminium cans created world-wide in one year (if they were put end to end, the distance would be approximately 20 million km! - 12.5 million miles) The 210 billion cans produced each year are so integrated into our daily lives that we don’t even notice them anymore. But how was the aluminium can born? The aluminium can owes its success to two parallel technological developments: the development of aluminium tin cans, and the creation of the easy open lid. This market had its true beginnings in the 1970s.

Origins


The beverage container is derived from the tin can. The idea of preserving liquids in hermetically sealed containers stems from the needs of soldiers during World War II. To open the tin can filled with liquid, the user himself had to poke two holes in the lid. Only one operation is needed to make an aluminium can: stamping. However, in the beginning, the process was the same as the one for tinplate: rolling, seaming and welding.

In the 30s

Aluminium tin cans first appeared in the 1930s. The lack of tinplate and the disputed use of tin fueled the use of aluminium. It was in this era that l’Ardèche first began using aluminium tin cans for their chestnut butter, a practice that continues to this day. Aluminium in particular is technically and economically well suited to manufacturing small individual containers.

World War II

The military was highly interested in integrating lightweight, unbreakable metal containers used to preserve mineral water into their survival rations. Research was conducted in conjunction with aluminium manufacturers. In the years following World War II, a cartridge factory in France produced aluminium cans: the techniques and the production tools are similar and the workers were already trained to work with metals.

1950: the decisive invention

In 1959 Erman C. Fraze, an American equipment manufacturer, invented the easy-open aluminium lid: a significant innovation! The preincision in the aluminium lid is already present, and the lid is fitted with a ring, attached via an integrated rivet. The preincision is made by local deformation without tearing or placing holes in the metal. This device can be used in both aluminium and steel cans. In 1977 the process was improved upon thanks to a new system that left the ring attached after opening. In 2003 a beer manufacturer even made the aluminium can a star in one of its ads.



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Billions of aluminium cans


Fastened and stamped containers, 1947


Aluminium cans produced in a cartridge factory, 1947


A beer manufacturer plays with the lid